Sand Casting
Crafting excellence, shaping possibilities
Choose Shilpan Steelcast for your sand casting requirements and benefit from our commitment to exceptional quality, versatility in materials, customization options, cost-effectiveness, rapid turnaround time, and expert technical support. We are dedicated to exceeding your expectations and delivering sand castings that meet your highest standards.
Advantages of Sand Casting
- Versatility: Sand casting can be used to produce complex shapes and a wide range of sizes, making it suitable for various applications.
- Cost-Effective: The process is relatively inexpensive, as the materials used are readily available and the tooling costs are low compared to other casting methods.
- Flexibility: Sand casting allows for design modifications and quick alterations to the moulds, making it adaptable to changing requirements.
- Wide Material Compatibility: It can be used with a wide range of metals and alloys, including aluminum, iron, steel, brass, and bronze.
- High Strength: Sand castings can possess good mechanical properties, especially in terms of tensile strength and wear resistance.
Applications of Sand Casting
- Automotive Industry: Sand casting is widely used in the production of engine blocks, cylinder heads, transmission cases, and other components for automobiles.
- Aerospace Industry: It is employed for manufacturing aircraft engine parts, landing gear components, and structural elements.
- Heavy Machinery: Sand casting is utilized in the production of large equipment and machinery parts, such as gears, pulleys, and industrial pumps.
- Art and Decorative Items: The process is also used for creating metal sculptures, art pieces, and decorative items.
- Plumbing and Pipe Fittings: Many plumbing components and pipe fittings are produced using sand casting.
- Agricultural Equipment: Various agricultural machinery parts, such as plowshares and tractor components, are manufactured through sand casting.
Sand Casting Capabilities & Services
Possibilities with precision
Winner of Investment Casting Excellence Award at 62nd Technical Conference & Exposition
Sand Casting Processes
- Green Sand Casting
- Molasis Sand Casting
- No-Back Casting
Materials Offered
| Process | Category | Material | Min Weight | Max Weight |
|---|---|---|---|---|
| Green Sand Casting | Ferrous Metal | Gray Cast Iron FG 200 | 0.5 Kg | 2000 Kg |
| Gray Cast Iron FG 260 | 0.5 Kg | 500 Kg | ||
| Ductile Iron | 0.5 Kg | 100 Kg | ||
| Carbon Steel | 0.5 Kg | 150 Kg | ||
| Stainless Steel | 0.5 Kg | 150 Kg |
Green Sand Casting – Non Ferrous Metal
| Process | Category | Material | Min Weight | Max Weight |
|---|---|---|---|---|
| Green Sand Casting | Non Ferrous Metal | Brass | 0.5 Kg | 20 Kg |
| Gun Metal | 0.5 Kg | 20 Kg | ||
| Aluminum | 0.5 Kg | 20 Kg |
Other Services
- Product Development
- Reverse Engineering
- Precision Machining
- Heat Treatments
- Surface Treatments & Finishes
- Testing & Certifications
- Product Assembly & Stock Holding
Sand Casting Product Gallery
Excellence in sand castings
Explore our extensive collection of sand casting components and parts, crafted with utmost care and expertise. From intricate components to complex assemblies, our product gallery showcases the diverse range of applications and industries we cater to.
Sand Casting Process
Transforming designs into reality
Sand casting, a time-honored method in metal manufacturing, empowers the creation of robust and intricate metal components. Renowned for its versatility, the sand casting process seamlessly translates design concepts into tangible, high-quality metal pieces. This technique involves a meticulous sequence of steps, where sand serves as the medium to craft your envisioned designs into durable and precise components.-
1. Pattern Making
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2. Sand Preparation
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3. Core Making
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4. Pouring
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5. Fettling
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6. Material Testing
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7. Inspection
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8. Dispatch
SAND CASTING ADDITIONAL PROCESSES
Post-processing services
Depending on your requirements, the components and parts can undergo additional post-processing steps such as heat treatment, machining, or surface coating to enhance their mechanical properties, accuracy, and aesthetics.
Machining
Precision is the cornerstone of our manufacturing process. Our state-of-the-art machining services go beyond mere refinement – they redefine your castings. Using a range of advanced techniques, including turning, milling, drilling, and threading, our machining experts sculpt each component with meticulous accuracy. From achieving intricate geometries to meeting stringent tolerances, our machining services elevate castings to their final form. What sets us apart is not just the precision of our machines but the skill of our machinists who bring an artisan’s touch to every detail. Your components aren’t just machined; they are crafted to perfection by Shilpan Steelcast.
Treatments & Finishes
Unveil the true potential of your castings through our comprehensive treatments and finishes. Our array of surface treatments, from shot blasting to vibratory finishing, transcends the ordinary, enhancing both aesthetics and functionality. Our expertly curated coatings, be it the resilience of powder coating or the sleekness of anodizing, add a layer of protection and refinement. We understand that each casting demands a unique touch; hence, our treatments and finishes are not just applied, they are tailored. Ensuring your components not only perform exceptionally but also look their best, our treatments and finishes redefine the essence of a finished product.
Inspection & Testing
At Shilpan Steelcast, quality assurance is paramount in our commitment to excellence. Our inspection and testing services guarantee that each casting meets the highest standards of integrity and performance. Employing cutting-edge techniques such as X-ray inspection, ultrasonic testing, and dimensional inspection, we leave no room for imperfections. From the moment a casting is born to its final form, rigorous testing processes ensure that it not only meets but exceeds your expectations. Our commitment to quality isn’t just a process; it’s an obsession. This dedication delivers components of unwavering quality and reliability, ensuring your peace of mind and the longevity of your products.
Assembly
Seamless integration is the final touch in our commitment to delivering turnkey solutions. Our assembly services bring together various components into a cohesive whole, ensuring that your final product is not just a sum of its parts but a meticulously crafted masterpiece. Whether it’s combining castings with precision-machined parts, integrating multiple components, or assembling complex subassemblies, our assembly process is a testament to our commitment. Your convenience and satisfaction are at the forefront as we skillfully assemble the elements into a finished product ready for deployment. Trust us to not just assemble but to orchestrate a symphony of components into perfection at Shilpan Steelcast.
SAND CASTING MANUFACTURING
Where ideas take shape
Embark on a journey through the heart of metal manufacturing excellence. Explore the evolution of raw materials into intricate metal components, a testament to the seamless integration of skill, technology, and unwavering dedication.
