Investment Casting

Investment Casting

Integrated Investment Casting Solutions for Global OEMs

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Shilpan Steelcast is one of the largest investment casting manufacturers in India. Our investment casting foundry is strategically located in Rajkot, Gujarat, India – a renowned hub for precision metal casting. With an expansive 7,25,000 sq. ft. advanced investment casting manufacturing facility, boasting a 3,000 MT annual production capacity, the company stands as a leader in precision metal manufacturing in India.

With our expertise and advanced manufacturing techniques, we ensure precision, complexity, and superior surface finish for your casting needs. Whether you require prototypes, small batches, or large-scale production runs, our team is ready to collaborate with you at every step of the way. We take the time to understand your unique requirements and provide expert guidance to optimize your designs for investment casting. With our collaborative approach and commitment to customer satisfaction, we ensure that your vision is translated into a flawless end product.

Precision Investment Casting

Engineered for Integration

At Shilpan Steelcast, we believe that precision casting is only the beginning of a high-performance component. Our approach is built on a deep technical understanding of investment casting intricacies, balanced with the manufacturing scale required to support global OEM programs.

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Investment Casting Overview

Beyond Manufacturing—A Consultative Partnership

True precision requires more than state-of-the-art facilities; it requires a collaborative mindset. We partner with your engineering teams from the earliest design stages to optimize components for Near-net-shape accuracy. By mastering the delicate balance between traditional craftsmanship and robotic technology, we ensure that every casting is ready to move seamlessly into Precision Machining or final Assembly.

Tailored Solutions for Global Scale

Whether you are developing complex prototypes or managing high-volume production runs, our 3,000 MT annual capacity and extensive metallurgical expertise allow us to adapt to your specific demands. We align our quality systems and delivery schedules with your vision, providing the clarity and confidence needed to thrive in a competitive global market. We don’t just supply parts; we provide a foundation of excellence that simplifies your downstream assembly and improves overall program efficiency.

The Shilpan Steelcast Advantage

The Shilpan Steelcast Advantage

We leverage advanced engineering and specialized casting techniques to transform complex design challenges into high-performance components.

Complex Geometries

Our advanced investment casting process enables the realization of highly intricate designs that traditional methods cannot achieve. We specialize in manufacturing components featuring thin-walled sections, deep undercuts, and elaborate internal cooling or structural features with total fidelity to the original design.

Superior Surface Finish

Through meticulous process control and technical expertise, we achieve exceptional surface integrity in every cast component. This high-quality finish significantly reduces or eliminates the requirement for secondary post-casting operations, accelerating your speed-to-market while reducing overall production costs.

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Wide Material Range

We offer extensive metallurgical versatility, working with an expansive array of over 100 ferrous and non-ferrous alloys. Whether your application demands high-grade stainless steel, lightweight aluminum, or specialized super-alloys, our process is tailored to meet your specific mechanical and environmental performance requirements.

Precision and Accuracy

By integrating state-of-the-art metrology with a highly skilled technical workforce, we maintain rigorous dimensional control across high-volume production runs. Our commitment to accuracy ensures that every component consistently adheres to the strictest global tolerances and customer specifications.

15-20%

Our collaborative Design for Manufacturing (DFM) approach has helped global clients reduce average component lead times by 15-20%.

Engineering & Program Ownership

Our dedicated engineering team takes full ownership of your project’s success, acting as a seamless extension of your own technical department. From providing consultative Design for Manufacturability (DFM) feedback to managing the logistics of complex sub-assemblies, we ensure a single point of accountability. This proactive approach minimizes technical risk and ensures that your delivery schedule remains on track across the entire manufacturing facility.

Industries Served

Precision Performance for Global Sectors

Applying certified rigor and integrated manufacturing to the world’s most demanding industrial supply chains.

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Automotive & E-Mobility

As a trusted partner to global Tier-1 suppliers, we operate under the IATF 16949:2016 quality framework. We specialize in high-volume, zero-defect components for both internal combustion and Electric Vehicle (EV) platforms. Our single-source model provides fully machined and assembled modules that meet the industry’s most stringent safety and durability benchmarks.

Fluid Handling & Pressure Equipment

Certified under PED 2014/68/EU and AD 2000 – Merkblatt W0, we manufacture high-integrity components for complex flow-control systems. From industrial valve bodies and pump housings to advanced liquid cooling manifolds for next-generation infrastructure, we ensure every part is cast, precision-machined, and pressure-tested for leak-proof performance.

Industrial Machinery & General Engineering

We support the backbone of global industry by providing robust, near-net-shape components for heavy machinery, textile equipment, and fire-fighting systems. Our consultative approach and 100+ alloy range enable us to optimize complex parts for strength and wear resistance, reducing your total vendor count and streamlining your assembly line.

Hardware & Tools

We cater to the premium hardware and professional tools sector, where superior surface finish and dimensional precision are critical. Our process delivers high-aesthetic architectural hardware such as handles, hinges, and locking mechanisms alongside high-durability components for industrial power tools. We integrate casting, machining, and assembly to deliver finished, retail-ready components that meet the highest aesthetic and mechanical standards.

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Investment Casting Capabilities & Services

Possibilities with precision

2015 Casting Contest

Winner of Investment Casting Excellence Award at 62nd Technical Conference & Exposition

725000 Sq. Ft.

Manufacturing Facility (Unit I + Unit II)

3000 MT

Annual Production Capacity

100 +

Ferrous & Non-ferrous Alloys

3000 +

IC Components Developed

0.005 – 180 Kg

Weight Range

3.2 – 6.3 Ra

Surface Finish


Dimensions & Accuracy

  • Size: Up to 700 (L) X 450 (W) X 400 (H) mm
  • Diameter: Up to 700 mm
  • Wall Thickness: 0.8 mm to 30+ mm section
  • Supply: Raw, finished, assembled or as per customer’s demand.

Materials Offered

Various grades according to ASTM, AISI, DIN, EN, GOST, JIS and other international standards. Flexibility of selection from Austenitic Stainless Steel, Carbon Steel, Low Alloy Steel, Martensitic Stainless Steel, Duplex Steel, Precipitation Hardened Steel, Ductile Iron, Cast iron, Aluminum Alloy, Copper Alloys, Nickel, Cobalt Alloys and more.

We are able to accommodate requests for non-standard and customer-specific grades, providing tailored solutions to meet individual requirements.

Other Services

  • Product Development
  • Reverse Engineering
  • Precision Machining
  • Heat Treatments
  • Surface Treatments & Finishes
  • Testing & Certifications
  • Product Assembly & Stock Holding

Investment Casting Product Gallery

Excellence in Investment Casting

Explore our extensive collection of precision investment castings, crafted with utmost care and expertise. From intricate components to complex assemblies, our product gallery showcases the diverse range of applications and industries we cater to.

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General Engineering
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General Engineering
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General Engineering
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Automobile
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Automobile
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Automobile
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Automobile
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Automobile
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Automobile
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Automobile
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Automobile
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Automobile
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Defence & Aerospace
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Defence & Aerospace
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Defence & Aerospace
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General Engineering
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General Engineering
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General Engineering
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General Engineering
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General Engineering
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General Engineering
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General Engineering
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Hardware
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Hardware
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Hardware
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Hardware
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Hardware
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Power
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Power
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Power
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Power
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Power
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Power
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Packaging
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Packaging
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Pump
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Pump
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Pump
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Pump
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Valve
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Valve
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Valve
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Valve

Investment Casting Process

Transforming designs into reality

Investment casting, also known as lost wax casting or feinguss in German, is a highly versatile manufacturing method that allows the production of complex and intricate metal components with exceptional precision. The investment casting process involves several key steps that transform your design concepts into high-quality metal components.

The process begins with the creation of a pattern, which can be made from various materials such as wax. This pattern replicates the shape and details of the desired final metal component.

The patterns are then attached to a central wax gating system, which forms the pathways for the molten metal to flow into the mold and for gases to escape.

The pattern assembly is dipped into a ceramic slurry and coated with a fine refractory material multiple times. This creates a ceramic shell around the pattern, building up a durable and heat-resistant mold.

The ceramic shell, now containing the pattern inside, is heated to remove the wax, leaving behind a cavity that matches the shape of the desired component.

Molten metal, typically poured or injected into the preheated ceramic shell, fills the cavity through the gating system. The metal takes the shape of the cavity, creating the desired component.

Once the metal has solidified, the ceramic shell is broken or removed, revealing the raw casting.

The raw casting goes through various finishing processes such as cutting, grinding, and sandblasting to remove any excess material and achieve the desired final shape and surface finish.

The finished casting undergoes a thorough inspection to ensure it meets the required specifications and quality standards. This may include dimensional checks, visual inspections, and non-destructive testing methods.

CORE INTEGRATED SERVICES

Beyond the Casting: Ready-to-Use Components

Our expertise extends throughout the entire manufacturing lifecycle. By integrating precision machining, specialized treatments, and final assembly under a single quality system, we deliver fully finished components that are ready for immediate integration into your production lines.

Machining

Machining

Precision is the cornerstone of our manufacturing process. Our state-of-the-art machining services go beyond mere refinement – they redefine your castings. Using a range of advanced techniques, including turning, milling, drilling, and threading, our machining experts sculpt each component with meticulous accuracy. From achieving intricate geometries to meeting stringent tolerances, our machining services elevate castings to their final form. What sets us apart is not just the precision of our machines but the skill of our machinists who bring an artisan’s touch to every detail. Your components aren’t just machined; they are crafted to perfection by Shilpan Steelcast.

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Treatments & Finishes

Treatments & Finishes

We provide a comprehensive suite of in-house and managed treatments designed to optimize the mechanical integrity and aesthetic quality of your components. By integrating these processes into our Single-Source workflow, we ensure consistent quality control and eliminate the logistical delays of third-party processing.

Heat Treatments

  • Annealing / Solution Annealing
  • Normalising
  • Harden and Tempering
  • Case Hardening
  • Induction Hardening
  • Carbonitriding

Surface Treatments & Finishings

  • Acid Pickling & Passivation
  • Anodizing & Electropolishing
  • Mechanical Polishing / Buffing (Mirror Finish)
  • Grit & Tumble Shot Blasting
  • Vibro Rumble & Glass Bead Blasting
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Inspection & Testing

Inspection & Testing

At Shilpan Steelcast, quality assurance is paramount in our commitment to excellence. Our inspection and testing services guarantee that each casting meets the highest standards of integrity and performance. Employing cutting-edge techniques such as X-ray inspection, ultrasonic testing, and dimensional inspection, we leave no room for imperfections. From the moment a casting is born to its final form, rigorous testing processes ensure that it not only meets but exceeds your expectations. Our commitment to quality isn’t just a process; it’s an obsession. This dedication delivers components of unwavering quality and reliability, ensuring your peace of mind and the longevity of your products.

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Assembly

Assembly

Seamless integration is the final touch in our commitment to delivering turnkey solutions. Our assembly services bring together various components into a cohesive whole, ensuring that your final product is not just a sum of its parts but a meticulously crafted masterpiece. Whether it’s combining castings with precision-machined parts, integrating multiple components, or assembling complex subassemblies, our assembly process is a testament to our commitment. Your convenience and satisfaction are at the forefront as we skillfully assemble the elements into a finished product ready for deployment. Trust us to not just assemble but to orchestrate a symphony of components into perfection at Shilpan Steelcast.

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INVESTMENT CASTING MANUFACTURING FACILITIES IN RAJKOT

Where ideas take shape

Step into our state-of-the-art investment casting foundry in Rajkot, Gujarat, India and witness the synergy of cutting-edge technology and skilled craftsmanship. Every corner resonates with the hum of machines, bringing ideas to life with precision and expertise.

Investment Casting Manufacture Process
Wax Injection Press
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Robotic Shell Coating
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Dewaxing
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Shell Backing
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Robotic Pouring
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Manual Pouring
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Melting
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Rollover Furnace
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Knock Off
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Gate Cutting by Bandshaw
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Heat Treatment
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Surface Treatment
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Shot Blasting
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Fettling
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Straightening
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Machine Shop
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Digital Hight Gauge
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Ultrasonic Cleaning
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From Precision Casting to Integrated Assembly

The Shilpan Partner Experience

Moving beyond the traditional foundry model to provide a seamless manufacturing journey. Choosing Shilpan Steelcast as your single-source partner is a strategic decision to eliminate the “hidden costs” of manufacturing. By consolidating the entire production lifecycle, we transform a fragmented supply chain into a streamlined, high-velocity operation.


Total Accountability, Zero Friction

We eliminate the “blame game” between foundries and machine shops. When we own the casting, the machining, and the assembly, we own the final tolerance. You receive a ready-to-use component, guaranteed.

Accelerated Market Entry

Our Engineering & Program Ownership ensures that Design for Manufacturability (DFM) happens on day one. This integration doesn’t just improve quality; it significantly compresses your lead times from prototype to series production.

Reduced Total Cost of Ownership (TCO)

Beyond the piece price, we reduce your internal costs associated with logistics, multi-vendor quality audits, and inventory management. One purchase order, one delivery schedule, and one partner dedicated to your success.

FAQs

Answers to your Investment Casting questions

Explore our comprehensive FAQ section, where we address common questions related to Investment Casting. Whether you’re new to this process or seeking specific insights, we’ve got you covered.

Investment casting, also known as precision casting or lost-wax casting or feinguss in German, is a manufacturing process that produces metal parts with exceptional precision and detail. It involves creating a wax model of the desired part, which is then encased in a ceramic shell. After the shell hardens, the wax is melted away, leaving a cavity that is filled with molten metal to create the final part.

Yes, investment casting, lost-wax casting, and Feinguss all refer to the same manufacturing process. This technique involves creating a wax pattern, which is coated with a refractory ceramic material. Once the ceramic material is dry, the wax is melted away, leaving a hollow shell into which molten metal is poured to form precise and intricate components. Known by different names in different regions, this reliable method is widely used for its accuracy and quality. In German, investment casting is known as Feinguss.

Investment casting is particularly beneficial for complex parts due to its ability to produce components with intricate shapes, internal cavities, and thin walls. It offers high dimensional accuracy and fine surface finishes, making it ideal for parts that require precise specifications.

A variety of metals and alloys can be used in investment casting, including stainless steel, aluminium, titanium, and brass, among others. The choice of material depends on the specific requirements of the part being cast, such as strength, corrosion resistance, and thermal properties.

Investment casting differs from other casting methods in its ability to produce parts with very tight tolerances and high dimensional accuracy. It is often used for small to medium-sized castings and can achieve shapes that would be challenging or impossible with other methods, such as sand casting and die casting.

Investment casting is used across a variety of industries, including aerospace, automotive, pumps and valves, power,  and general engineering. These industries often require parts with high precision and intricate designs, which investment casting can provide.

Quality control measures in investment casting typically include inspection of the wax patterns, ceramic molds, and finished castings to ensure dimensional accuracy, surface finish, and structural integrity. Non-destructive testing methods such as X-ray and ultrasound may also be used to detect defects.

Yes, investment casting can be used for prototyping, particularly when precision and intricate details are required. It allows for the production of small quantities of parts with minimal tooling costs, making it a cost-effective option for prototyping.

Investment casting can be a relatively environmentally friendly manufacturing process compared to other methods, as it produces minimal waste and allows for the recycling of materials such as wax and ceramic slurries. Additionally, the precision of investment casting can help reduce material waste and energy consumption.