Die Casting
Defying limits, defining quality
Shilpan Steelcast is a trusted and experienced provider of high-quality die casting parts, catering to a wide range of industries. With a strong focus on precision, innovation, and customer satisfaction, Shilpan Steelcast has established itself as a reliable partner in the field of die casting.
With years of experience, we have developed a comprehensive understanding of the die casting process, allowing us to deliver exceptional quality components. Our expertise spans across various industries, including automotive, aerospace, electronics, and more. Whether you require lightweight parts for automotive applications or intricately designed components for electronic devices, Shilpan Steelcast has the capabilities to meet your specific requirements.
Advantages of Die Casting
- High Precision and Dimensional Accuracy: Die casting allows for the production of complex parts with tight tolerances, making it suitable for applications where precision is crucial.
- High Production Rates: Die casting is a fast and efficient process, capable of producing large quantities of parts in a short time. It offers excellent repeatability and consistency.
- Good Surface Finish: Die castings have a smooth and visually appealing surface finish, requiring minimal post-processing or finishing operations.
- Thin Walls and Lightweight Design: Die casting enables the production of parts with thin walls and intricate features while maintaining structural integrity. This makes it ideal for lightweight applications.
- Material Versatility: Die casting can be used with a wide range of metals and alloys, including aluminum, zinc, magnesium, and copper-based alloys. This versatility allows for a broad spectrum of applications.
Applications of Die Casting
- Automotive Industry: Die casting is extensively used in the automotive industry to manufacture engine components, transmission cases, wheels, and other structural parts due to its high strength and weight-saving advantages.
- Consumer Electronics: Die castings are commonly found in consumer electronics, such as laptop frames, smartphone cases, and audio equipment, where precision, durability, and aesthetic appeal are essential.
- Aerospace Industry: Die casting is employed in the aerospace sector to produce components for aircraft and spacecraft, including engine parts, structural elements, and interior fittings.
- Industrial Equipment: Many industrial equipment and machinery, including pumps, valves, and housing components, are manufactured using die casting due to its ability to produce intricate shapes and high-strength parts.
- Building and Construction: Die castings find applications in the building and construction industry, particularly for architectural hardware, decorative fittings, and lighting fixtures, where both aesthetics and functionality are important.
Die Casting Capabilities & Services
Possibilities with percision
Winner of Investment Casting Excellence Award at 62nd Technical Conference & Exposition
Die Casting Processes
- Gravity Die Casting
- Pressure Die Casting
Materials Offered
| Process | Category | Material | Min Weight | Max Weight |
|---|---|---|---|---|
| Gravity Die Casting | Non Ferrous Metal | Brass | 0.5 Kg | 15 Kg |
| Aluminum | 0.1 Kg | 8 Kg |
Pressure Die Casting – Non Ferrous Metal
| Process | Category | Material | Min Weight | Max Weight |
|---|---|---|---|---|
| Pressure Die Casting | Non Ferrous Metal | Aluminum | 0.05 Kg | 2 Kg |
Other Services
- Product Development
- Reverse Engineering
- Precision Machining
- Heat Treatments
- Surface Treatments & Finishes
- Testing & Certifications
- Product Assembly & Stock Holding
Die Casting Product Gallery
Excellence in die castings
Explore our extensive collection of die casting components and parts, crafted with utmost care and expertise. From intricate components to complex assemblies, our product gallery showcases the diverse range of applications and industries we cater to.
Die Casting Process
Transforming designs into reality
Die casting is a metal casting process that involves forcing molten metal under high pressure into a mold cavity. Precision is etched into each stage, ensuring the creation of intricate and accurate metal components. Each step requires careful control and monitoring to achieve the desired quality and efficiency in the die casting process.-
1. Preparation
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2. Injection
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3. Cooling
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4. Ejection
DIE CASTING ADDITIONAL PROCESSES
Post-processing services
Depending on your requirements, the components and parts can undergo additional post-processing steps such as heat treatment, machining, or surface coating to enhance their mechanical properties, accuracy, and aesthetics.
Machining
Precision is the cornerstone of our manufacturing process. Our state-of-the-art machining services go beyond mere refinement – they redefine your castings. Using a range of advanced techniques, including turning, milling, drilling, and threading, our machining experts sculpt each component with meticulous accuracy. From achieving intricate geometries to meeting stringent tolerances, our machining services elevate castings to their final form. What sets us apart is not just the precision of our machines but the skill of our machinists who bring an artisan’s touch to every detail. Your components aren’t just machined; they are crafted to perfection by Shilpan Steelcast.
Treatments & Finishes
Unveil the true potential of your castings through our comprehensive treatments and finishes. Our array of surface treatments, from shot blasting to vibratory finishing, transcends the ordinary, enhancing both aesthetics and functionality. Our expertly curated coatings, be it the resilience of powder coating or the sleekness of anodizing, add a layer of protection and refinement. We understand that each casting demands a unique touch; hence, our treatments and finishes are not just applied, they are tailored. Ensuring your components not only perform exceptionally but also look their best, our treatments and finishes redefine the essence of a finished product.
Inspection & Testing
At Shilpan Steelcast, quality assurance is paramount in our commitment to excellence. Our inspection and testing services guarantee that each casting meets the highest standards of integrity and performance. Employing cutting-edge techniques such as X-ray inspection, ultrasonic testing, and dimensional inspection, we leave no room for imperfections. From the moment a casting is born to its final form, rigorous testing processes ensure that it not only meets but exceeds your expectations. Our commitment to quality isn’t just a process; it’s an obsession. This dedication delivers components of unwavering quality and reliability, ensuring your peace of mind and the longevity of your products.
Assembly
Seamless integration is the final touch in our commitment to delivering turnkey solutions. Our assembly services bring together various components into a cohesive whole, ensuring that your final product is not just a sum of its parts but a meticulously crafted masterpiece. Whether it’s combining castings with precision-machined parts, integrating multiple components, or assembling complex subassemblies, our assembly process is a testament to our commitment. Your convenience and satisfaction are at the forefront as we skillfully assemble the elements into a finished product ready for deployment. Trust us to not just assemble but to orchestrate a symphony of components into perfection at Shilpan Steelcast.
DIE CASTING MANUFACTURING
Where ideas take shape
Embark on a journey through the heart of metal manufacturing excellence. Explore the evolution of raw materials into intricate metal components, a testament to the seamless integration of skill, technology, and unwavering dedication.
