Metal Stamping
Precision in every impression
Shilpan Steelcast is a reputable and reliable provider of metal stamping parts, specializing in the manufacturing and supply of high-quality stamped metal components. With a commitment to precision, efficiency, and customer satisfaction, Shilpan Steelcast has established itself as a trusted partner in the industry.
Metal Stamping is a metalworking process that utilizes dies and a press to transform flat metal sheets or strips into specific shapes. The process typically involves three main steps: cutting, forming, and finishing. In the cutting step, the metal sheet is cut into the desired shape. The forming step involves deforming the metal sheet using a die to create the desired shape or features. Finally, the finishing step involves removing any excess material, smoothing the edges, and adding any necessary surface treatments.
Advantages of Metal Stamping
- Cost-effective: Metal Stamping is an efficient and cost-effective manufacturing process, especially for high-volume production. It allows for rapid production rates, reducing labor costs and overall production time.
- High precision and repeatability: Metal Stamping can produce parts with tight tolerances and high precision. The use of dies ensures consistent results, resulting in high repeatability and quality control.
- Versatility: Metal Stamping can be used with various types of metals, including steel, aluminum, copper, and alloys. It can handle different thicknesses and sizes, making it suitable for a wide range of applications.
- Complex geometries: The process enables the production of complex shapes and intricate details that may be difficult or costly to achieve with other manufacturing methods.
- Material saving: Metal Stamping minimizes material waste since it utilizes flat sheets or strips, optimizing material usage and reducing scrap.
Applications of Metal Stamping
- Automotive industry: Metal Stamping is extensively used in the automotive sector for manufacturing components such as body panels, brackets, brackets, and structural parts.
- Electronics industry: Many electronic devices, including computer components, connectors, and housings, are produced using Metal Stamping processes.
- Aerospace industry: Metal Stamping is employed in the aerospace industry for manufacturing aircraft parts, such as brackets, panels, and structural components.
- Appliance industry: Home appliances often incorporate stamped parts, such as washing machine drums, refrigerator components, and oven panels.
- Consumer goods: Metal Stamping is used to manufacture various consumer products, such as metal enclosures, kitchenware, utensils, and decorative items.
- Medical industry: Medical devices and equipment, such as surgical instruments, implant components, and diagnostic equipment, can be produced using Metal Stamping processes.
- Overall, the Metal Stamping manufacturing process offers numerous advantages, including cost-effectiveness, high precision, versatility, and the ability to produce complex shapes. Its applications span across various industries, making it a widely adopted method for metal component production.
Metal Stamping Capabilities & Services
Possibilities with percision
Winner of Investment Casting Excellence Award at 62nd Technical Conference & Exposition
Metal Stamping Processes
- Laser Cutting
- Plasma Cutting
- Gas Cutting
Materials Offered
| Process | Category | Material | Min Thickness | Max Thickness |
|---|---|---|---|---|
| Stamping | Ferrous Metal | Carbon Steel | 0.5 mm | 15 mm |
| Ferrous Metal | Stainless Steel | 0.5 mm | 15 mm |
Other Services
- Product Development
- Reverse Engineering
- Precision Machining
- Heat Treatments
- Surface Treatments & Finishes
- Testing & Certifications
- Product Assembly & Stock Holding
Metal Stamping Product Gallery
Excellence in stamping
Explore our extensive collection of metal stamping components and parts, crafted with utmost care and expertise. From intricate components to complex assemblies, our product gallery showcases the diverse range of applications and industries we cater to.
Metal Stamping Process
Transforming designs into reality
In the world of metal manufacturing, Metal Stamping emerges as a precise craft, guiding the metamorphosis of raw materials into intricate components. This method employs controlled force to shape metals through cutting, bending, and forming. Our Metal Stamping process is a seamless blend of accuracy and efficiency, where each step reflects our unwavering commitment to delivering top-notch stamped metal components.-
1. Design
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2. Material Inspection
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3. Cutting
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4. Dimension Inspection
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5. Machining
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6. Final Inspection
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7. Dispatch
METAL STAMPING ADDITIONAL PROCESSES
Post-processing services
Depending on your requirements, the components and parts can undergo additional post-processing steps such as heat treatment, machining, or surface coating to enhance their mechanical properties, accuracy, and aesthetics.
Machining
Precision is the cornerstone of our manufacturing process. Our state-of-the-art machining services go beyond mere refinement – they redefine your metal stampings. Using a range of advanced techniques, including turning, milling, drilling, and threading, our machining experts sculpt each component with meticulous accuracy. From achieving intricate geometries to meeting stringent tolerances, our machining services elevate stampings to their final form. What sets us apart is not just the precision of our machines but the skill of our machinists who bring an artisan’s touch to every detail. Your components aren’t just machined; they are crafted to perfection by Shilpan Steelcast.
Treatments & Finishes
Unveil the true potential of your metal stampings through our comprehensive treatments and finishes. Our array of surface treatments, from shot blasting to vibratory finishing, transcends the ordinary, enhancing both aesthetics and functionality. Our expertly curated coatings, be it the resilience of powder coating or the sleekness of anodizing, add a layer of protection and refinement. We understand that each metal stamping demands a unique touch; hence, our treatments and finishes are not just applied, they are tailored. Ensuring your components not only perform exceptionally but also look their best, our treatments and finishes redefine the essence of a finished product.
Inspection & Testing
At Shilpan Steelcast, quality assurance is paramount in our commitment to excellence. Our inspection and testing services guarantee that each stampings meets the highest standards of integrity and performance. Employing cutting-edge techniques such as X-ray inspection, ultrasonic testing, and dimensional inspection, we leave no room for imperfections. From the moment a stampings is born to its final form, rigorous testing processes ensure that it not only meets but exceeds your expectations. Our commitment to quality isn’t just a process; it’s an obsession. This dedication delivers components of unwavering quality and reliability, ensuring your peace of mind and the longevity of your products.
Assembly
Seamless integration is the final touch in our commitment to delivering turnkey solutions. Our assembly services bring together various components into a cohesive whole, ensuring that your final product is not just a sum of its parts but a meticulously crafted masterpiece. Whether it’s combining stampings with precision-machined parts, integrating multiple components, or assembling complex subassemblies, our assembly process is a testament to our commitment. Your convenience and satisfaction are at the forefront as we skillfully assemble the elements into a finished product ready for deployment. Trust us to not just assemble but to orchestrate a symphony of components into perfection at Shilpan Steelcast.
METAL STAMPING MANUFACTURING
Where ideas take shape
Embark on a journey through the heart of metal manufacturing excellence. Explore the evolution of raw materials into intricate metal components, a testament to the seamless integration of skill, technology, and unwavering dedication.
