Metal Injection Moulding (MIM)
Moulding the extraordinary
Shilpan Steelcast proudly serves as a leading supplier of Metal Injection Moulding (MIM) solutions. With our extensive knowledge and expertise in the field, we specialize in delivering top-quality MIM components to cater to the diverse needs of various industries. As a trusted MIM supplier, we are committed to providing precision, innovation, and customer satisfaction.
MIM is a cost-effective method for producing complex-shaped metal parts with high precision and excellent mechanical properties.
Advantages of MIM
- Complex Geometries: MIM allows for the production of intricate and complex-shaped parts that are difficult or impossible to manufacture using traditional methods.
- High Precision: MIM offers tight tolerances and excellent dimensional accuracy, ensuring consistent part quality.
- Material Variety: MIM can process a wide range of materials, including stainless steel, low alloy steel, tool steel, titanium alloys, tungsten alloys, and more.
- Cost-Effective: MIM can reduce production costs compared to traditional machining methods, especially for high-volume production runs.
- Reduced Waste: The MIM process generates minimal material waste compared to conventional machining processes.
- Design Flexibility: MIM allows for design freedom, enabling the integration of multiple features and functionalities into a single part.
Applications of MIM
- Automotive Industry: MIM is used to manufacture components such as gears, brackets, connectors, and sensor housings.
- Medical and Dental Field: MIM is employed to produce surgical instruments, orthodontic brackets, implants, and various medical device components.
- Electronics: MIM is utilized in the production of connectors, contacts, shielding components, and miniature electronic parts.
- Firearms and Defense: MIM is used for manufacturing firearm components, including triggers, hammers, and other small precision parts.
- Consumer Goods: MIM finds applications in producing high-quality hardware, locks, hinges, and other small metal parts used in appliances, tools, and accessories.
MIM Capabilities & Services
Possibilities with percision
Winner of Investment Casting Excellence Award at 62nd Technical Conference & Exposition
MIM Processes
- Metal Injection Moulding
Materials Offered
| Process | Category | Material | Min Weight | Max Weight |
|---|---|---|---|---|
| Pressure Die Casting | Ferrous Metal | Carbon Steel | 0.001 Kg | 0.05 Kg |
| Ferrous Metal | Stainless Steel | 0.001 Kg | 0.05 Kg |
Other Services
- Product Development
- Reverse Engineering
- Precision Machining
- Heat Treatments
- Surface Treatments & Finishes
- Testing & Certifications
- Product Assembly & Stock Holding
MIM Product Gallery
Excellence in metal injection moulding
Explore our extensive collection of metal injeciton mouldign components and parts, crafted with utmost care and expertise. From intricate components to complex assemblies, our product gallery showcases the diverse range of applications and industries we cater to.
METAL INJECTION MOULDING Process
Transforming designs into reality
Metal Injection Moulding is not just a process; it’s an artful fusion of metalworking precision and limitless design possibilities. This innovative technique transforms fine metal powders and binders into custom metal components, allowing for intricate shapes and high-volume production. Experience efficiency, minimal waste, and exceptional quality with our MIM process.-
1. Pressing
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2. Sintering
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3. Heat Treatment
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4. Inspection
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5. Dispatch
MIM ADDITIONAL PROCESSES
Post-processing services
Depending on your requirements, the components and parts can undergo additional post-processing steps such as heat treatment, machining, or surface coating to enhance their mechanical properties, accuracy, and aesthetics.
Machining
Precision is the cornerstone of our manufacturing process. Our state-of-the-art machining services go beyond mere refinement – they redefine your mouldings. Using a range of advanced techniques, including turning, milling, drilling, and threading, our machining experts sculpt each component with meticulous accuracy. From achieving intricate geometries to meeting stringent tolerances, our machining services elevate mouldings to their final form. What sets us apart is not just the precision of our machines but the skill of our machinists who bring an artisan’s touch to every detail. Your components aren’t just machined; they are crafted to perfection by Shilpan Steelcast.
Treatments & Finishes
Unveil the true potential of your mouldings through our comprehensive treatments and finishes. Our array of surface treatments, from shot blasting to vibratory finishing, transcends the ordinary, enhancing both aesthetics and functionality. Our expertly curated coatings, be it the resilience of powder coating or the sleekness of anodizing, add a layer of protection and refinement. We understand that each moulding demands a unique touch; hence, our treatments and finishes are not just applied, they are tailored. Ensuring your components not only perform exceptionally but also look their best, our treatments and finishes redefine the essence of a finished product.
Inspection & Testing
At Shilpan Steelcast, quality assurance is paramount in our commitment to excellence. Our inspection and testing services guarantee that each mouldings meets the highest standards of integrity and performance. Employing cutting-edge techniques such as X-ray inspection, ultrasonic testing, and dimensional inspection, we leave no room for imperfections. From the moment a mouldings is born to its final form, rigorous testing processes ensure that it not only meets but exceeds your expectations. Our commitment to quality isn’t just a process; it’s an obsession. This dedication delivers components of unwavering quality and reliability, ensuring your peace of mind and the longevity of your products.
Assembly
Seamless integration is the final touch in our commitment to delivering turnkey solutions. Our assembly services bring together various components into a cohesive whole, ensuring that your final product is not just a sum of its parts but a meticulously crafted masterpiece. Whether it’s combining mouldings with precision-machined parts, integrating multiple components, or assembling complex subassemblies, our assembly process is a testament to our commitment. Your convenience and satisfaction are at the forefront as we skillfully assemble the elements into a finished product ready for deployment. Trust us to not just assemble but to orchestrate a symphony of components into perfection at Shilpan Steelcast.
MIM MANUFACTURING
Post-processing services
Embark on a journey through the heart of metal manufacturing excellence. Explore the evolution of raw materials into intricate metal components, a testament to the seamless integration of skill, technology, and unwavering dedication.
