Forging

Forged for quality, built for endurance

Shilpan Steelcast is your premier destination for high-quality forging solutions. With years of experience and a commitment to excellence, we have established ourselves as a trusted provider of forged products in the industry. Our dedication to precision, reliability, and customer satisfaction sets us apart, making us the go-to choice for all your forging needs.

Forging is a manufacturing process in which metal is shaped by applying compressive force through hammering, pressing, or squeezing. It typically involves heating the metal to a specific temperature to enhance its plasticity and reduce its resistance to deformation. The metal is then subjected to compressive forces, which cause it to flow and take the shape of the die or mould. Forging can be performed at different temperatures, including hot, warm, and cold forging, depending on the characteristics of the metal and the desired outcome.

Advantages of Forging

Enhanced Strength: Forging improves the mechanical properties of metal components, including their strength, toughness, and fatigue resistance. The grain structure of the metal is refined during the forging process, leading to increased structural integrity.
Greater Reliability: Forged parts have a higher level of reliability and performance compared to parts produced by other manufacturing processes. The absence of internal voids or porosity in forged components makes them less prone to failure under high-stress conditions.
Design Flexibility: Forging allows for the creation of complex shapes and intricate geometries that may be difficult to achieve with other manufacturing methods. It offers greater design flexibility, enabling the production of customized parts.
Material Utilization: Forging minimizes material waste since it involves shaping the metal into the desired form rather than removing excess material. This leads to higher material utilization and cost savings.
Improved Surface Finish: Forged parts typically have a superior surface finish compared to cast or machined parts. The process eliminates surface imperfections and enhances the overall aesthetics of the component.

Applications of Forging

Automotive Industry: Forging is extensively used in the automotive sector for manufacturing critical components such as crankshafts, connecting rods, gears, and axle components.
Aerospace Industry: Forged components are widely used in the aerospace industry due to their high strength and reliability. Applications include turbine discs, landing gear components, structural parts, and engine components.
Oil and Gas Industry: Forging is employed in the oil and gas sector for producing components used in drilling equipment, valves, flanges, and pipeline fittings.
Power Generation: Forged parts find applications in power generation equipment such as turbines, generator shafts, and blades.
Heavy Machinery: Forging is utilized in the production of heavy machinery components, including gears, shafts, and couplings.
Hand Tools: Forging is commonly used in the manufacturing of hand tools, such as wrenches, hammers, and chisels, due to the enhanced strength and durability it provides.

Forging Capabilities & Services

Possibilities with percision

2015 Casting Contest

Winner of Investment Casting Excellence Award at 62nd Technical Conference & Exposition

Forging Processes

Close Die Forging
Open Die Forging
Press Forging

Materials Offered

Process	Category	Material	Min Weight	Max Weight
Close Die Forging	Ferrous Metal	Carbon Steel	1 Kg	20 Kg
	Ferrous Metal	Stainless Steel	1 Kg	20 Kg
	Non Ferrous Metal	Brass	1 Kg	20 Kg

Ring Rolling – Ferrous Metal

Process	Category	Material	Min Weight	Max Weight
Ring Rolling	Ferrous Metal	Carbon Steel	1 Kg	10 Kg
Ring Rolling	Ferrous Metal	Stainless Steel	1 Kg	10 Kg

Screw Press Forging

Process	Category	Material	Min wt	Max weight
Screw Press Forging	Ferrous Metal	Carbon Steel	0.05 Kg	1 Kg
	Ferrous Metal	Stainless Steel	0.05 Kg	1 Kg
	Non Ferrous Metal	Brass	0.05 Kg	1 Kg
	Non Ferrous Metal	Aluminum	0.05 Kg	0.5 Kg

Other Services

Product Development
Reverse Engineering
Precision Machining
Heat Treatments
Surface Treatments & Finishes
Testing & Certifications
Product Assembly & Stock Holding

Forging Product Gallery

Excellence in forging

Explore our extensive collection of forging components and parts, crafted with utmost care and expertise. From intricate components to complex assemblies, our product gallery showcases the diverse range of applications and industries we cater to.

Forging Process

Transforming designs into reality

Forging is a manufacturing process where metal is shaped by applying force through hammering, pressing, or rolling. Our forging process encompasses meticulous steps, from precision die-making to rigorous testing, ensuring that each forged piece meets the highest standards of quality and endurance.

1. Die Making
2. Material Inspection
3. Cutting
4. Forging

5. Heat Treatment
6. Testing
7. Inspection
8. Dispatch

CORE INTEGRATED SERVICES

Beyond the Casting: Ready-to-Use Components

Our expertise extends throughout the entire manufacturing lifecycle. By integrating precision machining, specialized treatments, and final assembly under a single quality system, we deliver fully finished components that are ready for immediate integration into your production lines.

Machining

Precision is the cornerstone of our manufacturing process. Our state-of-the-art machining services go beyond mere refinement – they redefine your castings. Using a range of advanced techniques, including turning, milling, drilling, and threading, our machining experts sculpt each component with meticulous accuracy. From achieving intricate geometries to meeting stringent tolerances, our machining services elevate castings to their final form. What sets us apart is not just the precision of our machines but the skill of our machinists who bring an artisan’s touch to every detail. Your components aren’t just machined; they are crafted to perfection by Shilpan Steelcast.

Treatments & Finishes

We provide a comprehensive suite of in-house and managed treatments designed to optimize the mechanical integrity and aesthetic quality of your components. By integrating these processes into our Single-Source workflow, we ensure consistent quality control and eliminate the logistical delays of third-party processing.

Heat Treatments

Annealing / Solution Annealing
Normalising
Harden and Tempering
Case Hardening
Induction Hardening
Carbonitriding

Surface Treatments & Finishings

Acid Pickling & Passivation
Anodizing & Electropolishing
Mechanical Polishing / Buffing (Mirror Finish)
Grit & Tumble Shot Blasting
Vibro Rumble & Glass Bead Blasting

Inspection & Testing

At Shilpan Steelcast, quality assurance is paramount in our commitment to excellence. Our inspection and testing services guarantee that each casting meets the highest standards of integrity and performance. Employing cutting-edge techniques such as X-ray inspection, ultrasonic testing, and dimensional inspection, we leave no room for imperfections. From the moment a casting is born to its final form, rigorous testing processes ensure that it not only meets but exceeds your expectations. Our commitment to quality isn’t just a process; it’s an obsession. This dedication delivers components of unwavering quality and reliability, ensuring your peace of mind and the longevity of your products.

Assembly

Seamless integration is the final touch in our commitment to delivering turnkey solutions. Our assembly services bring together various components into a cohesive whole, ensuring that your final product is not just a sum of its parts but a meticulously crafted masterpiece. Whether it’s combining castings with precision-machined parts, integrating multiple components, or assembling complex subassemblies, our assembly process is a testament to our commitment. Your convenience and satisfaction are at the forefront as we skillfully assemble the elements into a finished product ready for deployment. Trust us to not just assemble but to orchestrate a symphony of components into perfection at Shilpan Steelcast.

Forging