Forging
Forged for quality, built for endurance
Shilpan Steelcast is your premier destination for high-quality forging solutions. With years of experience and a commitment to excellence, we have established ourselves as a trusted provider of forged products in the industry. Our dedication to precision, reliability, and customer satisfaction sets us apart, making us the go-to choice for all your forging needs.
Forging is a manufacturing process in which metal is shaped by applying compressive force through hammering, pressing, or squeezing. It typically involves heating the metal to a specific temperature to enhance its plasticity and reduce its resistance to deformation. The metal is then subjected to compressive forces, which cause it to flow and take the shape of the die or mould. Forging can be performed at different temperatures, including hot, warm, and cold forging, depending on the characteristics of the metal and the desired outcome.
Advantages of Forging
- Enhanced Strength: Forging improves the mechanical properties of metal components, including their strength, toughness, and fatigue resistance. The grain structure of the metal is refined during the forging process, leading to increased structural integrity.
- Greater Reliability: Forged parts have a higher level of reliability and performance compared to parts produced by other manufacturing processes. The absence of internal voids or porosity in forged components makes them less prone to failure under high-stress conditions.
- Design Flexibility: Forging allows for the creation of complex shapes and intricate geometries that may be difficult to achieve with other manufacturing methods. It offers greater design flexibility, enabling the production of customized parts.
- Material Utilization: Forging minimizes material waste since it involves shaping the metal into the desired form rather than removing excess material. This leads to higher material utilization and cost savings.
- Improved Surface Finish: Forged parts typically have a superior surface finish compared to cast or machined parts. The process eliminates surface imperfections and enhances the overall aesthetics of the component.
Applications of Forging
- Automotive Industry: Forging is extensively used in the automotive sector for manufacturing critical components such as crankshafts, connecting rods, gears, and axle components.
- Aerospace Industry: Forged components are widely used in the aerospace industry due to their high strength and reliability. Applications include turbine discs, landing gear components, structural parts, and engine components.
- Oil and Gas Industry: Forging is employed in the oil and gas sector for producing components used in drilling equipment, valves, flanges, and pipeline fittings.
- Power Generation: Forged parts find applications in power generation equipment such as turbines, generator shafts, and blades.
- Heavy Machinery: Forging is utilized in the production of heavy machinery components, including gears, shafts, and couplings.
- Hand Tools: Forging is commonly used in the manufacturing of hand tools, such as wrenches, hammers, and chisels, due to the enhanced strength and durability it provides.
Forging Capabilities & Services
Possibilities with percision
Winner of Investment Casting Excellence Award at 62nd Technical Conference & Exposition
Forging Processes
- Close Die Forging
- Open Forging
- Press Forging
Materials Offered
| Process | Category | Material | Min Weight | Max Weight |
|---|---|---|---|---|
| Close Die Forging | Ferrous Metal | Carbon Steel | 1 Kg | 20 Kg |
| Stainless Steel | 1 Kg | 20 Kg | ||
| Non Ferrous Metal | Brass | 1 Kg | 20 Kg |
Ring Rolling – Ferrous Metal
| Process | Category | Material | Min Weight | Max Weight |
|---|---|---|---|---|
| Ring Rolling | Ferrous Metal | Carbon Steel | 1 Kg | 10 Kg |
| Stainless Steel | 1 Kg | 10 Kg |
Screw Press Forging
| Process | Category | Material | Min wt | Max weight |
|---|---|---|---|---|
| Screw Press Forging | Ferrous Metal | Carbon Steel | 0.05 Kg | 1 Kg |
| Stainless Steel | 0.05 Kg | 1 Kg | ||
| Non Ferrous Metal | Brass | 0.05 Kg | 1 Kg | |
| Aluminum | 0.05 Kg | 0.5 Kg |
Other Services
- Product Development
- Reverse Engineering
- Precision Machining
- Heat Treatments
- Surface Treatments & Finishes
- Testing & Certifications
- Product Assembly & Stock Holding
Forging Product Gallery
Excellence in forging
Explore our extensive collection of forging components and parts, crafted with utmost care and expertise. From intricate components to complex assemblies, our product gallery showcases the diverse range of applications and industries we cater to.
Forging Process
Transforming designs into reality
Forging is a manufacturing process where metal is shaped by applying force through hammering, pressing, or rolling. Our forging process encompasses meticulous steps, from precision die-making to rigorous testing, ensuring that each forged piece meets the highest standards of quality and endurance.-
1. Die Making
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2. Material Inspection
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3. Cutting
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4. Forging
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5. Heat Treatment
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6. Testing
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7. Inspection
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8. Dispatch
FORGING ADDITIONAL PROCESSES
Post-processing services
Depending on your requirements, the components and parts can undergo additional post-processing steps such as heat treatment, machining, or surface coating to enhance their mechanical properties, accuracy, and aesthetics.
Machining
Precision is the cornerstone of our manufacturing process. Our state-of-the-art machining services go beyond mere refinement – they redefine your forgings. Using a range of advanced techniques, including turning, milling, drilling, and threading, our machining experts sculpt each component with meticulous accuracy. From achieving intricate geometries to meeting stringent tolerances, our machining services elevate forgings to their final form. What sets us apart is not just the precision of our machines but the skill of our machinists who bring an artisan’s touch to every detail. Your components aren’t just machined; they are crafted to perfection by Shilpan Steelcast.
Treatments & Finishes
Unveil the true potential of your forgings through our comprehensive treatments and finishes. Our array of surface treatments, from shot blasting to vibratory finishing, transcends the ordinary, enhancing both aesthetics and functionality. Our expertly curated coatings, be it the resilience of powder coating or the sleekness of anodizing, add a layer of protection and refinement. We understand that each forging demands a unique touch; hence, our treatments and finishes are not just applied, they are tailored. Ensuring your components not only perform exceptionally but also look their best, our treatments and finishes redefine the essence of a finished product.
Inspection & Testing
At Shilpan Steelcast, quality assurance is paramount in our commitment to excellence. Our inspection and testing services guarantee that each forgings meets the highest standards of integrity and performance. Employing cutting-edge techniques such as X-ray inspection, ultrasonic testing, and dimensional inspection, we leave no room for imperfections. From the moment a forgings is born to its final form, rigorous testing processes ensure that it not only meets but exceeds your expectations. Our commitment to quality isn’t just a process; it’s an obsession. This dedication delivers components of unwavering quality and reliability, ensuring your peace of mind and the longevity of your products.
Assembly
Seamless integration is the final touch in our commitment to delivering turnkey solutions. Our assembly services bring together various components into a cohesive whole, ensuring that your final product is not just a sum of its parts but a meticulously crafted masterpiece. Whether it’s combining forgings with precision-machined parts, integrating multiple components, or assembling complex subassemblies, our assembly process is a testament to our commitment. Your convenience and satisfaction are at the forefront as we skillfully assemble the elements into a finished product ready for deployment. Trust us to not just assemble but to orchestrate a symphony of components into perfection at Shilpan Steelcast.
FORGING MANUFACTURING
Where ideas take shape
Embark on a journey through the heart of metal manufacturing excellence. Explore the evolution of raw materials into intricate metal components, a testament to the seamless integration of skill, technology, and unwavering dedication.
